local_shipping Car Shipping checklist_rtl My Orders volunteer_activism Services question_mark FAQ conciergeContact Us

How Vehicle Size & Weight Affect Shipping Cost

Length: How Many Cars Fit on a Trailer?

Carrier trailers have fixed length limits depending on type:

  • Standard high-mount trailers: up to 53 ft
  • Stinger trailers: up to 75 ft
  • Hotshot trailers: shorter, typically suited for 1–4 vehicles

The shorter your vehicle, the more cars a carrier can fit on a single load — which lowers the cost per vehicle. Compact cars and sedans are the cheapest to ship for this reason. Longer vehicles like full-size pickup trucks and large SUVs take up more trailer space and are priced accordingly.

Weight: The 80,000 lb Federal Limit

Federal law caps gross vehicle weight at 80,000 lbs for trucks on public highways. After accounting for the truck and trailer themselves, that leaves roughly 35,000 lbs available for the cars being transported — and individual states may impose stricter per-axle limits on top of that.

This matters most for heavy electric vehicles. A typical mid-size EV weighs around 4,500 lbs, so a full load of nine EVs would exceed the weight limit before the trailer is even full by length. Carriers price heavy vehicles higher because they displace other cargo and reduce load efficiency.

Note on weigh stations: Weigh stations are typically closed on Sundays, which can affect scheduling and pricing for weight-sensitive loads on certain days of the week.

Height: Stacking Limits and Hotshot Trade-offs

The legal height limit for most highway travel is 14 ft. Standard two-deck trailers can stack smaller vehicles, but tall vehicles — large pickup trucks, cargo vans, lifted SUVs — prevent anything from being loaded above them, effectively using two deck slots.

Height also varies across different sections of the trailer: the lower deck sits closer to the ground near the belly and rises over the axles and fifth-wheel area, creating pockets of different clearance.

Hotshot carriers use a single deck and are less constrained by height limits, making them a natural fit for tall vehicles. However, hotshots operate most economically on shorter routes. The result:

  • Tall vehicles shipped short distances — lower surcharge (hotshots are efficient here)
  • Tall vehicles shipped long distances — higher surcharge (hotshots cost more per mile than semis)

Width: The 102-Inch Limit and Dually Pickups

Standard trailers are limited to 102 inches (8.5 ft) in width. Side rails and frame supports on two-deck trailers take several inches off that usable space, which means vehicles with rear dual wheels (duallies) often cannot be loaded in standard side positions.

Wide vehicles — dually pickups — typically need to be placed in a tail position on a standard trailer, or transported by a hotshot with an open deck and no side frame. Similar to tall vehicles, this creates the same distance-based pricing pattern:

  • Short haul: lower surcharge — hotshots handle these efficiently
  • Long haul: higher surcharge — semi trailers have a much lower cost per mile, but wide vehicles can't always use them

Lane Imbalance: When Size and Weight Matter Less

All of the above applies most strongly on balanced lanes — routes where demand flows roughly equally in both directions — and on the head haul (the high-demand direction) of imbalanced lanes. On the back haul of imbalanced lanes, the rules change.

When a lane has strong directional imbalance — for example, cars flowing from the Midwest to Florida heading south before winter — carriers frequently return north with partial loads. On these back-haul runs, carriers prefer any revenue over none. Empty deck space that would otherwise go to waste makes weight and size constraints far less relevant: the carrier has capacity to spare regardless of how heavy or large your vehicle is.

In practice, this means that on high-imbalance back-haul routes:

  • Heavy EVs may be priced closer to standard vehicles
  • Tall or wide vehicles may receive lower surcharges than on competitive runs
  • The dominant pricing factor shifts from vehicle specs to route supply and demand

This is one reason why the same vehicle can cost noticeably different amounts to ship depending on which direction you're going and the time of year — even on the same route.

Quick Reference: Vehicle Attributes and Pricing Impact

Attribute Limit Pricing Effect
Length 53–75 ft trailer Longer cars = fewer fit per load = higher price
Weight ~35,000 lbs cargo Heavier cars displace others = higher price (especially EVs)
Height 14 ft road limit Tall vehicles = hotshot only on long haul = higher price long distance
Width 102 inches Wide vehicles (duallies, vans) = restricted loading = higher price long distance

What is open car shipping?
When should I choose enclosed transport?
How does insurance work during transport?
Deposit vs no-deposit — which should I choose?